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Infrastructure

CAD/ CAM Services

Quality System Followed

 
Infrastructure capabilities at Machino Plastics Limited

At Machino Plastics Ltd, we believe that only state-of-the-art equipment can manufacture high quality products. Therefore we are constantly involved with the up-gradation of our facilities by investing in modern machinery for higher efficiency.

Our wide range of injection moulding machines range from a capacity of 275 tons to 3150 tons. These machines are purchased from well known companies like Ferromatic, Larsen & Toubro and JSW & UBE.

3150 Ton machine

This equipment is the latest addition in the league, which is from UBE, Japan.

2500 Ton machines (3 Nos)

This is one of the highlights of our manufacturing unit. Two of these machines is from UBE and the other from JSW.

These machines place us beyond the reach of our competitors, as we are able to manufacture large-sized products. Since both machines are completely robotic in nature, they have the ability to set effective cycle timings and manufacture products that match international standards.

2200 Ton machine

This machine has been supplied by JSW. It is mainly used for the production of automotive components that form the largest segment of our market demand. This machine is similar to the 2500-ton machines in that they are capable of handling production of relatively large instrument panels, bumpers and material handling (crates) products with a variety of designs for our clients.
The 2200-ton machine is also up to the task of manufacturing high-quality products for clients from the white-goods and furniture industry. This has been tested successfully for a number of other industries as well.


1600 Ton machines (3 Nos)

Machino has procured one of the 1600-ton machines from UBE and the other two from JSW. Excellent upkeep and constant maintenance activities have led these machines to deliver hundred percent production capacities.

These machines are capable of manufacturing products using thermo-plastic raw material for various industries.

1300 Ton machine

JSW had supplied this excellent piece of equipment that is committed to the manufacture of instrument panels and radiator grills for the Maruti 800cc and the Maruti Omni vehicles.

This machine is also especially proficient at the production of television front & rear cover, furniture, tabletops, washing tubs etc.

910 Ton machine

Machino Plastics obtained this unique addition from Ferromatic in 2002. Originally procured to cater to our clients’ increasing demands for white goods, television and auto components, this machine is now on its full capacity.

500 Ton machine & 275 Ton machine

Other latest 2002 acquisitions include the 500-ton and the 275-ton machines from Larsen & Toubro.

Both machines are positioned to manufacture small components for various industries using a wide range of raw materials.



SUMMARY

Machine make

Clamping tonnage

UBE

3150T

UBE

2500T

UBE

2500T

JSW

2500T

JSW

2200T

UBE

1600T

UBE

1600T

JSW

1300T

Cincinnati

910T

L&T Demag

500T


INFRASTRUCTURES CAPABILITIES AT MACHINO PLASTICS LIMITED (MANESAR PLANT)

650 T MACHINE :

Latest technology machine (All Electric) supplied by UBE (Japan) has unique features in its own. Maintenance free, easy processing, user friendly software are the excellent features that this machine. The machine is committed to produce highly critical engine (Four wheeler) parts with quality.


550 T MACHINE (03 Nos.) :

These All Electric machines are supplied by JSW (Japan) having core competancy in the field of injection moulding process due to their unique software.


450 T MACHINE :

All Electric machine supplied by Toshiba (Japan) has excellent features of processeability , consistant performance and output. The machine is installed to produce small components ranging from 500 grams to 1.0 kgs.


220 T MACHINE :

This All Electric machine is owned by Machino from Toshiba (Japan) to produce plastics automobile parts with a level of quality and performance.


100 T MACHINE :

This is the smallest All Electric injection moulding machine installed in the plant to manufacture very small parts ranging from 5 grams to 50 grams which requires a high level of quality and performance in line with big parts.


CENTRALISED RAW MATERIAL CONVEYING SYSTEM

This system is installed in the plant by Prasad Koch (India) and is an example of fine technology in the field of conveying systems in india. This unit can convey the raw material at the rate of 2500 kgs per hour.


AIR INTAKE ASSEMBLY

The heart of the plant installed for the assembly of Air Intake Manifold which is a very critical part of automobile engine. The technology is shared with Mikuni Corporation (Japan) to manufacture and supply Air Intake Manifold for different vehicles of Maruti Suzuki India Limited.

The assembly contains of several highly sophisticated assembly machines with a number of poka-yoke in the software that enable the process error proof and quality oriented.


Ultrasonic Welding Machine

This machine was acquired to capture the white goods market segment that Machino Plastics has recently ventured into.

Plastic welding machines are essentially required for expanding the existing customer base and gaining a stronger foothold in the white goods industry.


VIBRATION WELDING MACHINE

This unique machine is installed for vibration welding of Air Intake Manifold and is having world class features in its own. The machine is supplied by Bransosn India Limited (China) which is a well known name in the field of vibration welding equipments. The machine has excellent features like high consistancy, remarkable productivity and quality etc.


New Machines:

Besides existing excellent All Electric machines, 10 nos. of new small machines tonnage ranging from 120 Tons to 500 Tons are going to be installed in the plant till September’10. All the new upcoming machines are supplied by the Taiwan based company CLF (Chuan Lih Fa) and are well known in the field of plastics processing.


Summary





 











Tooling Facilities

We have setup a tooling centre to manufacture small and medium sized plastic moulds. This infrastructure is also catering to modifications and maintenance of the existing large sized moulds.

 
 

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